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Replacing traditional fuel-powered vehicles with battery-powered options is essential to reduce carbon dioxide (CO2) emissions. This greenhouse gas results from the combustion of fossil fuels, therefore limiting its input into the atmosphere will also influence global warming. Battery research therefore focuses on discovering new materials with higher energy and power density as well as a more efficient energy storage.

Various critical parameters need to be determined to develop viable new batteries. In this first of two blog posts, I want to highlight a few of the analytical parameters which can be determined using high precision analytical instruments from Metrohm and provide some free downloads in this research area.

What’s in a lithium battery?

Today, lithium ion batteries are the most common rechargeable batteries available on the market. A battery consists of an anode (negative pole) and cathode (positive pole). An electrolyte facilitates charge transfer in the form of lithium ions between these two poles. Meanwhile a separator placed between anode and cathode prevents short-circuits. An example cross section can be seen in Figure 1.

Figure 1. Cross-section illustration of a lithium ion battery. While the battery is being charged, lithium ions migrate from the cathode to the anode (from right to left), and during discharging they move from the anode to the cathode (from left to right).

The anode is made from graphite containing intercalated lithium applied to a copper foil, while the cathode consists of metal oxides dotted with lithium ions applied to an aluminum foil. The most common transition metals used in cathode materials are cobalt, nickel, manganese, or iron. The electrolyte is an anhydrous aprotic solvent containing a lithium salt (e.g., lithium hexafluorophosphate) to facilitate charge transfer. The separator is prepared from a porous material, acting as an insulator to prevent short-circuits. The composition of all of these components has a significant influence on the battery characteristics.

After this brief overview about the composition of a lithium battery, let’s take a look at selected key parameters and how they can be analyzed.

Water content in battery raw materials

Lithium-ion batteries should be free of water (concentration of H2O less than 20 mg/kg), because water reacts with the conducting salt (e.g., LiPF6) to form toxic hydrofluoric acid. Sensitive coulometric Karl Fischer titration is the ideal method for determining water content at trace levels. Water determination for solids is carried out using the Karl Fischer oven method – the residual moisture in the sample is evaporated and transferred to the titration cell where it is subsequently titrated. The working principle and advantages of the KF oven method are described in more detail in our blog post «Oven method for sample preparation in Karl Fischer titration».

For more details on how to carry out the water determination in one of the following battery components, download our free Application Bulletin AB-434:


  • raw materials for the manufacture of lithium-ion batteries
  • electrode coating preparations (slurry) for anode and cathode coating
  • the coated anode and cathode foils as well as in separator foils and in packed foil layers
  • electrolytes for lithium-ion batteries

Transition metal composition of cathode materials

The cathode of a lithium-ion battery is usually made from metal oxides derived from cobalt, nickel, manganese, iron, or aluminum. To produce the cathode, solutions containing the desired metal salts are used. For an optimized production process, the exact content of the metals present in the solution must be known. Additionally, the metal composition within the obtained cathode material should be determined. Potentiometric titration is a suitable technique to determine the metal content in starting solutions and the finished cathode materials.

The following mixtures of metals or metal oxides can be analyzed potentiometrically:

  • Nickel, cobalt, and manganese in solutions
  • Nickel, cobalt, and manganese in cathode materials such as cobalt tetraoxide (Co3O4), lithium manganite, or lithium cobaltite

For more details about the potentiometric analysis of a mixture of nickel, cobalt, and manganese download our free Application Note AN-T-218.

Analysis of lithium salts

Potentiometric titration is also ideally suited for determining the purity of lithium salts. For lithium hydroxide and lithium carbonate, the purity is determined using an aqueous acid-base titration. It is also possible to determine carbonate impurity within lithium hydroxide using this method.

For more details about performing the assay of lithium hydroxide and lithium carbonate, download our free Application Note AN-T-215.

For the assay of lithium chloride and lithium nitrate, the lithium is directly titrated using the precipitation reaction between lithium and fluoride in ethanolic solutions. For more details about how to carry out the assay of lithium chloride, download Application Note AN-T-181 and for lithium nitrate download AN-T-216.

The knowledge of other cations which might be present in lithium salts (and their concentration) is also of interest. Various cations (e.g., sodium, ammonium, or calcium) can be determined using ion chromatography (IC). IC is an efficient and precise multi-parameter method to quantify anions and cations over a wide concentration range.

The chromatogram in Figure 2 shows the separation of lithium, sodium, and calcium in a lithium ore processing stream.

Figure 2. Ion chromatogram of the lithium ore processing stream (1: lithium, 23.8 g/L; 2: sodium, 1.55 g/L; 3: calcium, 0.08 g/L).

For more information on how this analysis was carried out, download our free Application Note AN-C-189.

Eluated ions and decomposition products

In the development and optimization of lithium-ion batteries, one of the items of special interest is the content of ions (e.g., lithium, fluoride, and hexafluorophosphate) in the electrolyte or in eluates of different components. Ion chromatography allows the determination of decomposition products in electrolyte, or anions and cations eluated for example from finished batteries. Additionally, any sample preparation steps that might be required (e.g., preconcentration, dilution, filtration) can be automated with the Metrohm Inline Sample Preparation («MISP») techniques.

For more detailed information about selected IC applications for battery research, check out our Application Notes:

  • Cations in lithium hexafluorophosphate (AN-C-037)
  • Trace cations in lithium hexafluorophosphate (AN-CS-011)
  • Anions in electrolyte (AN-N-012)
  • Decomposition products of lithium hexaflurophosphate (AN-S-372)


This blog post contains only part of the analyses for battery research which are possible using Metrohm’s analytical instruments. Part 2 will deal with the electrochemical characterization of batteries and their raw materials. Don’t want to miss out? Subscribe to the blog at the bottom of the page.

If you want to see a complete overview about the analyses which are possible with our portfolio, have a look at our brochure on Battery research and production.

Battery research

Positive experiences with top quality Metrohm equipment!

Post written by Lucia Meier, Technical Editor at Metrohm International Headquarters, Herisau, Switzerland.

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